3000 series aluminum sheet is an aluminum-manganese alloy containing 1.5%-4.5% manganese, and a small amount of Cu and Fe. Due to the addition of Mn, the strength of the alloy is increased by more than 20% compared with 1100 pure aluminum.
The 3000 series aluminum alloys have higher strength than pure aluminum while maintaining good formability and corrosion resistance. These alloys are not heat treatable and are suitable for anodizing and welding. 3003 alloy is the most widely used of all aluminum alloys.
The 3000 series aluminum sheet cannot be strengthened by heat treatment, so cold working methods are used to improve their mechanical properties.
From everyday beverage cans to new energy battery applications, 3000 series aluminum alloys are the most widely used alloys in this field. Common alloys include 3003, 3004, 3104, and 3105.
The 3000 series aluminum alloy has better strength and corrosion resistance than the 1000 series aluminum alloy, but its comprehensive strength is not as good as the 5000 series aluminum alloy.
The main additive element of 3000 series aluminum alloy is Mn, and the addition of Mn element improves the strength and tensile strength of the alloy.
Alloy | Al | Si | Fe | Cu | Mn | Mg | Zn | Ti | Cr | Others |
3003 | remain | 0.6 | 0.7 | 0.05 – 0.20 | 1 – 1.5 | – | 0.10 | – | – | ≤ 0.05 |
3004 | remain | 0.3 | 0.7 | 0.25 | 0.8-1.3 | – | 1.0 | – | 0.15 | 0.15 |
3104 | remain | 0.6 | 0.7 | 0.05 – 0.25 | 0.80 – 1.30 | 0.80 – 1.30 | 0.25 | 0.10 | – | 0.15 |
3105 | remain | 0.6 – 0.9 | 0.7 | 0.3 | 0.30 – 0.80 | 0.20 – 0.80 | 0.40 | 0.10 | 0.20 | 0.05 |
Through the analysis of chemical composition, 3104/3105 aluminum alloy contains a small amount of Mg, so the corrosion resistance is higher than that of 3003/3004 aluminum alloy.
Typical Density: 0.0983 – 0.0986 lbs/in3, 2.72 – 2.73 g/cm3
Electrical Conductivity: (% IACS at 68° F, annealed): 40-50%
Thermal Conductivity: At 68 ° F: 1190 – 1340 (BTU-in/hr-ft2-° F)
Mean Coefficient of Thermal Expansion: 68 – 572 °F: 13.9 (µin/in-°F)
Modulus of Elasticity: 10.4 x 103 in tension (KSI)
Melting point: 1165 – 1210 °F (629 – 654 °C)
Alloy | Density (g/cm³) | Melting Point (℃) | Thermal Conductivity (W/m·K) | Linear Expansion Coefficient (10^-6/K) | Modulus of Elasticity (GPa) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) |
3003 | 2.73 | 660 | 120 – 160 | 23.1 | 68 | 125 – 180 | 55 – 145 | 2 – 12 |
3004 | 2.72 | 640 – 660 | 120 – 160 | 23.6 | 73 | 180 – 230 | 70 – 190 | 1 – 10 |
3104 | 2.73 | 635 – 655 | 120 – 160 | 23.8 | 73 | 180 – 235 | 80 – 205 | 1 – 10 |
3105 | 2.73 | 635 – 655 | 120 – 160 | 23.8 | 73 | 180 – 230 | 80 – 210 | 1 – 10 |
The 3000 series aluminum alloys are a family of aluminum alloys that are widely used in a variety of applications. The following is a comprehensive overview of all aspects of 3000 series aluminum alloys:
There are hundreds of manufacturers and suppliers of aluminum products in China, and Huawei Aluminum is a unique one. We operate with the concept of customer first for a long time, guarantee product quality, and provide customers with high-quality services.
Huawei Aluminum has been engaged in the production and processing of aluminum products for 22 years, with customers in 72 countries around the world, and exports more than 20,000 tons of aluminum products every year.
3000 series aluminum sheet is approx 20% stronger than the 1000 series,has great workability, and maybe deep drawn,spun,welded, or brazed.
The 3000series aluminum sheet is widely used for general purposes. The Alloy are including the AA3003, AA3004,AA3005, AA3102,AA3105,Temper O,H14,H18,H24,H26,H111,H112,F,From thickness 0.2mm-350mm,width 500mm-2300mm,length 500mm-110000mm. With Plain,five bar,stucco,diamond,or mirror surface process,Or coated with PE,PVDF,BRUSH, etc. There is(CC)cold rolling and(DC)hot rolling Line.
3000 aluminum and 5000 aluminum are two main commercial ones. In some fields, both of them can be chosen. What are their difference? In fact, they have many divergences.
Main Alloy Element
The main element of 3000 aluminum is manganese. The content is between 1.0-1.5%, which is a kind of good anti-rust aluminum. The main alloy element of 5xxx aluminum is Magnesium, of which the content is between 3-5%. This enable 5xxx aluminum has higher strength.
Corrosion Resistance
Both 3000 and 5000 aluminum are of good corrosion resistance, but the corrosion resistance of 5xxx aluminum to the salt water is better. The magnesium content is low enough that it does not suffer from the stress corrosion cracking.
Heat Treatment
Both 3000 and 5000 aluminum are not heat treated. They only can be hardened by cold work (eg by cold rolling) and various “H”tempers are produced. For 3000 aluminium, the main tempers are H14, The main temper of 5xxx aluminum are H32 and H34.
Strength
5000 Aluminum is far stronger than the 1100 or 3000 series aluminum, yet forms with reasonable bend radii. 3000 aluminum is a a general-purpose alloy with moderate strength.
Typical Uses
The main grades of 3000 series aluminum sheets are 3004 and 3003 aluminium sheet. They are usually used for general metal work, roofing&siding, fuel tank, cabinet, heat exchangers,etc. The popular types of 5000 aluminum are 5052, 5182,5083 and 5086. They are widely used for marine part, food processing equipment and beverage caps.
The purpose of melting and casting is to produce alloys with satisfactory composition and high purity of melt, so as to create favorable conditions for casting alloys of various shapes.
Melting and casting process steps: batching --- feeding --- melting --- stirring after melting, slag removal --- pre-analysis sampling --- adding alloy to adjust the composition, stirring --- refining --- static Setting——Guide furnace casting.
Casting and rolling process: liquid metal, front box (liquid level control), casting and rolling machine (lubrication system, cooling water), shearing machine, coiling machine.
Aluminum alloy has the characteristics of low density, good mechanical properties, good processing performance, non-toxic, easy to recycle, excellent electrical conductivity, heat transfer and corrosion resistance, so it has a wide range of applications.
Aerospace: used to make aircraft skins, fuselage frames, girders, rotors, propellers, fuel tanks, wall panels and landing gear struts, as well as rocket forging rings, spacecraft wall panels, etc.
Aluminum alloy used for aerospace
Transportation: used for car body structure materials of automobiles, subway vehicles, railway passenger cars, high-speed passenger cars, doors and windows, shelves, automotive engine parts, air conditioners, radiators, body panels, wheels and ship materials.
Traffic application
Packaging: All-aluminum pop cans are mainly used as metal packaging materials in the form of thin plates and foils, and are made into cans, lids, bottles, barrels, and packaging foils. Widely used in the packaging of beverages, food, cosmetics, medicines, cigarettes, industrial products, medicines, etc.
Packaging application
Printing: Mainly used to make PS plates, aluminum-based PS plates are a new type of material in the printing industry, used for automatic plate making and printing.
PS printing
Architectural decoration: aluminum alloy is widely used in building structures, doors and windows, suspended ceilings, decorative surfaces, etc. due to its good corrosion resistance, sufficient strength, excellent process performance and welding performance.
Aluminum alloy construction application
Electronic products: computers, mobile phones, refrigerator shells, radiators, etc.
Electronic product application
Kitchen supplies: aluminum pots, aluminum basins, rice cooker liners, household aluminum foil, etc.
Kitchen application
Every detail of packaging is where we pursue perfect service. Our packaging process as a whole is as follows:
Lamination: clear film, blue film, micro-mucosal, high-mucosal, laser cutting film (2 brands, Novacell and Polyphem);
Protection: paper corner protectors, anti-pressure pads;
drying: desiccant;
Tray: fumigated harmless wooden tray, reusable iron tray;
Packing: Tic-tac-toe steel belt, or PVC packing belt;
Material Quality: Completely free from defects such as white rust, oil spots, rolling marks, edge damage, bends, dents, holes, break lines, scratches, etc., no coil set.
Port: Qingdao or other ports in China.
Lead time: 15-45 days.
Aluminum sheet/plate packaging process
Aluminum coil packaging process
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1060 mirror aluminum sheet is an aluminum plate made of 1060 series aluminum alloy with a purity of more than 99.6% as the base material. It is made through special processing technology.
Aluminum foil and tin foil are two common metal sheet materials. They are similar in appearance, both have a silver-white metallic luster, and are often used in daily life to wrap food, perform baking or grilling and other cooking operations.
7075 aluminum alloy is a high-strength aluminum alloy. It belongs to the Al-Zn-Mg-Cu alloy series and is a representative product of the 7000 series aluminum alloy.
Although aluminum and aluminum alloys both use aluminum as the main synthetic element, they have great differences in certain physical and chemical properties.
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