1060 Aluminum Circle Discs

192 Views 2023-12-18 07:08:17

Alloy 1060
Temper O, H12, H14, H22, H24
Thickness 0.3~10mm, customize;
Diameter 100mm – 1500mm, customize
Price terms FOB, CRF, CIF
Applications cooking utensils, cookware, kitchenware, panel, signboard, etc
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Introduction to 1060 aluminum circle discs

1060 aluminum circle discs is a round sheet material made of pure aluminum (aluminum alloy 1060). Its aluminum content is 99.6%, which is similar to 1050 aluminum disc (99.5% aluminum content), but smaller than 1050 aluminum circle. The disc has better elongation and ductility.

1060 aluminum circle discs

1060 aluminum circle discs

1060 aluminum circle discs are the most widely used alloy on the market and are relatively cheap. 1060 aluminum circle discs have high flexibility, corrosion resistance, and good electrical and thermal conductivity.

Chemical composition of 1060 aluminum circle discs

Alloy Si Fe Cu Mn Mg Cr Ni Zn Ca V Ti Other Min.A1
1060 0.25 0.35 0.05 0.03 0.03 0.05 0.05 0.03 0.03 99.6

Data Sources: https://hw-alu.com/products/1060-aluminum-sheet.html

Features of 1060 aluminum circle discs

Aluminum circle/discs generally refer to circular sheets processed from aluminum materials, while 1060 aluminum circle refer to circular sheets made of pure aluminum 1060 alloy. The following are some characteristics of 1060 aluminum discs:

High purity: 1060 aluminum alloy is a pure aluminum alloy with an aluminum content of more than 99.6%, so it has high purity.

Good processing performance: 1060 aluminum discs have good processing performance and are easy to be cold and hot processed. The shape can be adjusted through various processing methods such as die-casting, stretching, and rolling.

Excellent electrical conductivity: Pure aluminum 1060 alloy has good electrical conductivity, so it is widely used in some applications that require electrical conductivity, such as electronic devices, cables, batteries and other fields.

aluminum circle warehouse

aluminum circle warehouse

Good corrosion resistance: 1060 aluminum alloy has good corrosion resistance and is less corrosive to the atmosphere, water and some chemical media, so it is widely used in some occasions that require high corrosion resistance.

Lightweight: Aluminum is a lightweight metal, and 1060 aluminum circle discs have a lower density, so they have certain advantages in applications that require lightweighting.

Easy to recycle: Aluminum has good reproducibility and can be recycled through the regeneration process, which is beneficial to environmental protection.

Convenient surface treatment: 1060 aluminum circle discs can be subjected to various surface treatments, such as anodizing, spraying, electroplating, etc., to meet the requirements of different applications.

Deep drawing aluminum circle/disc

Deep drawing aluminum circle/disc 1050, 1060, 1100, 1200 etc.
Aluminum Alloy Thickness(mm) Diameter(mm) Temper
1050, 1060, 1100 0.5-5.0 100-1500 O, H12, H14, H22, H24
 Material process CC AND DC (DC For cookware and CC for road sign)
DC for cookware with good deep drawing and spinning
Further Fabrication Deep Drawing, Spinning, Anodizing
Customize size Size can be produced as per clients requirement
MOQ per size 3 tons
Quality Standard ASTM B209, EN573-1
Price terms FOB, CRF, CIF
Payment Terms 30% deposit in advance, 70% balance payment by TT or LC
Surface Mill Finish, Plain
Standard GB/T, ASTM, EN
Delivery time Within 25 days after receipt of the lc or deposit
Material Quality Totally free from defects like roll makers, edge damage, oil stain, white rust, dents, scratches, etc. A+++ quality
Equipment 6 hot tandem rolling line, 5 cold mill production lines
Application DC hot roll for cookware and utensils and CC for road signs
Packing Standard export worthy wooden pallets, and standard packing is about 1 ton/pallet. Pallet weight also can be as per client’s requirement, and one 20′ can be loaded about 25mts.
Loading Port Any port of China, Shanghai & Ningbo &Qingdao
Delivery Methods 1. By sea: Any port in China
2. Other
Deep drawing 1060 aluminum circle discs

Deep drawing 1060 aluminum circle discs

Temper of 1060 aluminum circle (For Reference)

Temper Definition
O Annealed
H12 Strain Hardened, 1/4 Hard
H14 Strain Hardened, 1/2 Hard
H16 Strain Hardened, 3/4 Hard
H18 Strain Hardened, Full Hard
H22 Strain Hardened and Partially Annealed, 1/4 Hard
H24 Strain Hardened and Partially Annealed, 1/2 Hard
H26 Strain Hardened and Partially Annealed, 3/4 Hard
H28 Strain Hardened and Partially Annealed, Full Hard

Mechenical Property of 1060 Aluminum Circle

Alloy Temper Thickness(mm) Tensile Strength(Mpa) The Yield Strength(Mpa) elongation(%) hardness(HV)
1060 0 >0.2-0.5 60-100 ≥15 ≥20 20-30
>0.5-1.0 ≥30
>1.0-4.0 ≥35
H22 >0.2-0.5 80-120 ≥60 ≥12 30-40
>0.5-1.0 ≥15
>1.0-4.0 ≥18
H24 >0.2-0.5 95-135 ≥70 ≥6 35-45
>0.5-1.0 ≥8
>1.0-4.0 ≥10
H26 >0.2-0.5 110-155 ≥75 ≥2 43-55
>0.5-1.0 ≥4
>1.0-4.0 ≥6
H18 >0.2-0.5 ≥125 ≥85 ≥2 50-65
>0.5-1.0 ≥3
>1.0-4.0 ≥4

Production method of 1060 aluminum circle discs

  • 1. Smelting and casting: The first step is to smelt the aluminum ingot in a furnace. Once melted, the aluminum is poured into molds to form an aluminum billet.
  • 2. Rolling: Next, the aluminum billet is rolled into plates of various thicknesses.
  • 3. Blanking: The plate is then fed into the blanking machine to cut the aluminum into discs. During this process, scrap aluminum is also generated and recycled for future use.
  • 4. Annealing: The aluminum round is then annealed in a furnace to eliminate the stress generated during the cutting process and improve its formability.
  • 5. Finishing: Finally, the aluminum rounds are cleaned, washed and dried before being cut to their final size and shape.

Overall, the manufacturing of aluminum discs is a relatively simple process that involves cutting aluminum sheets into circular shapes using advanced machinery and technology.

What quality problems may you encounter during the use of aluminum discs?

  • 1. Surface defects: The surface may have scratches, dents or other marks that may affect the appearance and quality of the product.
  • 2. Thickness variation: Inconsistent thickness of aluminum rings can lead to uneven cooking or heating.
  • 3. Pitting or corrosion: When aluminum comes into contact with acidic or alkaline substances, pitting or corrosion may occur, causing quality problems.
  • 4. Poor cutting edge quality: Improper round cutting may result in rough edges, which affects the performance of the product, especially during welding.
  • 5. Warping or Warping: Excessive heating during manufacturing or use can cause aluminum circles to warp or buckle.
1060 aluminum circle discs quality test

1060 aluminum circle discs quality test

How to avoid quality issues:

As a professional aluminum pan manufacturer for more than 22 years, our products have gained a very good reputation in the market. We take the following steps to avoid these quality issues:

  • 1. Use high-quality raw materials – ensure that only top-quality aluminum ingots are used in the production process.
  • 2. Proper Annealing of Aluminum – Proper annealing of aluminum rounds ensures that they are malleable, malleable, and resistant to fracture.
  • 3. Maintain appropriate temperature and pressure during the production process – this ensures that the wafer thickness is uniform and the surface is free of scratches or damage.
  • 4. Conduct regular quality inspections – Regular quality inspections should be conducted throughout the production process to identify and resolve problems before they become more serious.
  • 5. Implement a quality management system – A quality management system helps optimize and standardize the production process, reduce waste, and improve the overall quality of aluminum circles.

Application and Usage of 1060 Aluminum Circle:

1. Our high quality 1060 aluminum circle discs can be used to produce various cookware products, such as deep drawn cookware, kitchen utensils spun quality, aluminum non-stick cookware, non-stick cookware cookware bottoms, for non-stick circle, for non-stick Pots, kitchen utensils, etc.

2. Aluminum 1060 circle is the main professional supplier of aluminum wafer products for lighting fixtures in the lighting industry. Our lighting aluminum circles are mainly used to produce lampshades and lampshades. We produce high-quality anodized aluminum circles and painted aluminum circles, which are used in different lampshades from manufacturers, such as recessed lighting, high bay industrial lighting, low bay industrial lighting, Traffic light reflectors, sports lighting.

1060 aluminum circle discs for cookware

1060 aluminum circle discs for cookware

3.1060 aluminum circles are mainly used for: lighting, ventilation, satellites, spray paint machines, central vacuum devices, filter cartridges, flower pots, drip trays, low-temperature tankers, racing wheels, etc.

Type Application
Common Cookware Pan Lid, Kettle, Induction Cooker Cladding, etc.
Lamps and Lantern Parts Lamp shade, Lamp Cup, etc.
Construction Material Traffic Guideboard, Building Decorations, etc.
Other Transportation, Electronic Appliance, Consumer Goods, etc.

Casting production process and its introduction

The purpose of melting and casting is to produce alloys with satisfactory composition and high purity of melt, so as to create favorable conditions for casting alloys of various shapes.

Melting and casting process steps: batching --- feeding --- melting --- stirring after melting, slag removal --- pre-analysis sampling --- adding alloy to adjust the composition, stirring --- refining --- static Setting——Guide furnace casting.

Hot rolling production process and its introduction

  • 1. Hot rolling generally refers to rolling above the metal recrystallization temperature;
  • 2. During the hot rolling process, the metal has both hardening and softening processes. Due to the influence of deformation speed, as long as the recovery and recrystallization process is too late, there will be a certain work hardening;
  • 3. The recrystallization of the metal after hot rolling is incomplete, that is, the coexistence of recrystallized structure and deformed structure;
  • 4. Hot rolling can improve the processing performance of metals and alloys, reduce or eliminate casting defects.
    • Hot rolling equipment

      Casting and rolling process

      Casting and rolling process: liquid metal, front box (liquid level control), casting and rolling machine (lubrication system, cooling water), shearing machine, coiling machine.

      • 1. The casting and rolling temperature is generally between 680°C and 700°C. The lower the better, the stable casting and rolling line usually stops once a month or more to re-stand. During the production process, it is necessary to strictly control the liquid level of the front tank to prevent low liquid level;
      • 2. Lubrication uses C powder with incomplete combustion of gas for lubrication, which is also one of the reasons for the dirty surface of casting and rolling materials;
      • 3. The production speed is generally between 1.5m/min-2.5m/min;
      • 4. The surface quality of products produced by casting and rolling is generally relatively low, and generally cannot meet products with special physical and chemical performance requirements.
        • Cold rolling production process

          • 1. Cold rolling refers to the rolling production method below the recrystallization temperature;
          • 2. There will be no dynamic recrystallization during the rolling process, and the temperature will rise to the recovery temperature at most, and the cold rolling will appear in a work hardening state, and the work hardening rate will be large;
          • 3. The cold-rolled sheet and strip have high dimensional accuracy, good surface quality, uniform structure and performance, and products in various states can be obtained with heat treatment;
          • 4. Cold rolling can roll out thin strips, but at the same time, it has the disadvantages of high energy consumption for deformation and many processing passes.
            • Casting rolling

              Introduction to finishing production process

              • 1. Finishing is a processing method to make the cold-rolled sheet meet the customer's requirements, or to facilitate the subsequent processing of the product;
              • 2. The finishing equipment can correct the defects produced in the hot rolling and cold rolling production process, such as cracked edge, oily, poor plate shape, residual stress, etc. It needs to ensure that no other defects are brought into the production process;
              • 3. There are various finishing equipments, mainly including cross-cutting, slitting, stretching and straightening, annealing furnace, slitter, etc.

Aluminum alloy has the characteristics of low density, good mechanical properties, good processing performance, non-toxic, easy to recycle, excellent electrical conductivity, heat transfer and corrosion resistance, so it has a wide range of applications.

Aerospace: used to make aircraft skins, fuselage frames, girders, rotors, propellers, fuel tanks, wall panels and landing gear struts, as well as rocket forging rings, spacecraft wall panels, etc.

Aluminum alloy used for aerospace

Aluminum alloy used for aerospace

Transportation: used for car body structure materials of automobiles, subway vehicles, railway passenger cars, high-speed passenger cars, doors and windows, shelves, automotive engine parts, air conditioners, radiators, body panels, wheels and ship materials.

Traffic application

Traffic application

Packaging: All-aluminum pop cans are mainly used as metal packaging materials in the form of thin plates and foils, and are made into cans, lids, bottles, barrels, and packaging foils. Widely used in the packaging of beverages, food, cosmetics, medicines, cigarettes, industrial products, medicines, etc.

Packaging application

Packaging application

Printing: Mainly used to make PS plates, aluminum-based PS plates are a new type of material in the printing industry, used for automatic plate making and printing.

PS printing

PS printing

Architectural decoration: aluminum alloy is widely used in building structures, doors and windows, suspended ceilings, decorative surfaces, etc. due to its good corrosion resistance, sufficient strength, excellent process performance and welding performance.

Aluminum alloy construction application

Aluminum alloy construction application

Electronic products: computers, mobile phones, refrigerator shells, radiators, etc.

Electronic product application

Electronic product application

Kitchen supplies: aluminum pots, aluminum basins, rice cooker liners, household aluminum foil, etc.

Kitchen application

Kitchen application

Packaging Of Aluminum Sheet/Coil

Every detail of packaging is where we pursue perfect service. Our packaging process as a whole is as follows:

Lamination: clear film, blue film, micro-mucosal, high-mucosal, laser cutting film (2 brands, Novacell and Polyphem);

Protection: paper corner protectors, anti-pressure pads;

drying: desiccant;

Tray: fumigated harmless wooden tray, reusable iron tray;

Packing: Tic-tac-toe steel belt, or PVC packing belt;

Material Quality: Completely free from defects such as white rust, oil spots, rolling marks, edge damage, bends, dents, holes, break lines, scratches, etc., no coil set.

Port: Qingdao or other ports in China.

Lead time: 15-45 days.

What is 1060 pure aluminum sheet

Aluminum sheet/plate packaging process

What is 1060 pure aluminum sheet

Aluminum coil packaging process

F: Are you a manufacturer or a trader?

Q: We are a manufacturer, our factory is at No.3 Weier Road, Industrial Zone, Gongyi, Henan, China.

F: What is the MOQ for ordering the product?

Q: Our MOQ is 5 tons, and some special products will have a minimum order quantity of 1 or 2 tons.

F: How long is your lead time?

Q: Generally our lead time is about 30 days.

F: Do your products have quality assurance?

Q: Yes, if there is a quality problem with our products, we will compensate the customer until they are satisfied.

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