Aluminum trays have become an integral part of modern kitchens, food service industries, and various manufacturing processes due to their versatility, durability, and excellent heat conductivity. This article provides an in-depth exploration of aluminum trays, focusing on their types, sizes, production processes, applications, and practical considerations for use in both household and industrial settings.
What is an Aluminum Tray?
An aluminum tray is a disposable or reusable container made primarily from aluminum, often used for cooking, baking, serving, or storing food. Aluminum trays are favored for their:
- Lightweight: Easy to handle and transport.
- Excellent Heat Conduction: Ensures even heating and cooling.
- Corrosion Resistance: Prevents reactions with food, ensuring safety and hygiene.
- Recyclability: Environmentally friendly due to aluminum’s high recyclability rate.
Aluminum Tray Sizes Chart
Aluminum trays come in various shapes to suit different culinary needs. Here are the size charts for round and rectangular aluminum trays:
Round Aluminum Trays
Round aluminum trays are often used for baking cakes, pies, or serving individual portions:

Round aluminum trays
Diameter (inches) |
Volume (ounces) |
Typical Use |
4 |
4 – 6 |
Small cakes, pies, appetizers |
6 |
8 – 12 |
Individual servings, mini quiches |
8 |
16 – 24 |
Pies, tarts, individual meals |
9 |
20 – 32 |
Cakes, casseroles, brownies |
10 |
28 – 40 |
Larger cakes, pot pies |
12 |
48 – 64 |
Deep dish pies, large portions |
14 |
64 – 80 |
Party platters, large servings |
Rectangular Aluminum Trays
Rectangular aluminum trays are versatile and commonly used for baking, cooking, and serving larger portions or dishes:

Rectangle aluminum trays
Dimensions (inches) |
Volume (ounces) |
Typical Use |
5 x 3 |
8 – 10 |
Small portions, appetizers |
6 x 9 |
20 – 24 |
Side dishes, desserts |
8 x 8 |
24 – 32 |
Brownies, casseroles |
9 x 13 |
40 – 50 |
Lasagna, casseroles, baking |
10 x 12 |
50 – 64 |
Large portions, baking |
12 x 12 |
70 – 80 |
Party trays, bulk cooking |
12 x 18 |
100 – 120 |
Catering, bulk cooking, events |
16 x 24 |
200 – 240 |
Large event catering, big dishes |
Additional Considerations:
- Depth: The depth of the trays can vary, affecting the volume. Common depths range from 1 inch to 2.5 inches for shallow trays, and up to 4 inches for deeper trays.
- Lip or Rim: Some trays come with a raised lip or rim for easier handling or to prevent spillage.
- Gauge: The thickness of the aluminum (gauge) can impact the tray’s durability and heat distribution. Common gauges for disposable trays are 0.016mm to 0.2mm, while reusable trays might be thicker.
These size charts provide a general overview, but specific dimensions might vary by manufacturer or intended use. Always check product specifications for precise measurements and capacities.
The Production Process of Aluminum Trays
The manufacturing of aluminum trays involves several key steps:
- Aluminum Rolling: Aluminum ingots are rolled into thin sheets, typically between 0.05mm and 0.2mm thick.
- Cutting: The aluminum sheets are cut into the desired sizes using precision cutting machines.
- Forming: The cut aluminum sheets are then formed into trays through stamping or deep drawing processes. This can involve:
- Stamping: Using a die to cut and shape the aluminum into trays.
- Deep Drawing: A process where the aluminum sheet is drawn into a die to create deeper trays or containers.
- Annealing: The formed trays might undergo annealing to improve their ductility and reduce internal stresses.
- Finishing: Trays might be coated, embossed, or printed for aesthetic or functional purposes.
- Quality Control: Inspection for defects like pinholes, uneven edges, or improper forming.
Aluminum Baking Tray
Aluminum baking trays are specifically designed for baking:
- Heat Distribution: Even heat distribution ensures consistent baking results.
- Non-stick: Some trays come with non-stick coatings for easy food release.
- Durability: Can withstand high oven temperatures without warping or melting.

Round aluminum trays application
Aluminum Food Tray
Aluminum food trays are widely used in:
- Catering and Events: For serving food in large quantities.
- Takeaway and Delivery: Keeps food hot or cold for longer periods.
- Freezing: Suitable for storing and freezing food due to its thermal properties.
Can Aluminum Tray Go in Oven?
Yes, aluminum trays can generally go in the oven:
- Temperature Tolerance: Most aluminum trays can handle temperatures up to 350-400°F (175-200°C).
- Caution: Avoid using aluminum trays in direct contact with acidic foods or at very high temperatures for extended periods to prevent leaching or oxidation.

Can aluminum tray go in oven
Can You Microwave Aluminum Tray?
- General Rule: Aluminum trays are not recommended for microwave use due to the risk of sparking or arcing, which can damage the microwave or cause a fire.
- Exceptions: Some specially designed aluminum trays have been developed to be microwave-safe, but they should be used according to the manufacturer’s instructions.
Advantages of Using Aluminum Trays
- Heat Conductivity: Ensures food is cooked evenly.
- Durability: Can withstand repeated use if not disposable.
- Hygienic: Does not harbor bacteria or odors.
- Eco-Friendly: Highly recyclable, reducing environmental impact.
Comparison with Other Materials
Here’s how aluminum trays compare with other common food container materials:
Material |
Heat Conductivity |
Durability |
Microwave Safe |
Recyclability |
Cost |
Aluminum |
High |
High |
No (exceptions) |
High |
Moderate |
Stainless Steel |
Moderate |
Very High |
No |
Moderate |
High |
Glass |
Low |
High |
Yes |
High |
Moderate |
Plastic |
Low to Moderate |
Low to Moderate |
Yes (depends on type) |
Low to High |
Low |

Aluminum trays of different sizes
FAQs
- Is it safe to cook in aluminum trays?
- Yes, when used appropriately. Avoid cooking highly acidic or salty foods in aluminum to prevent leaching.
- Can aluminum trays be reused?
- Disposable aluminum trays can often be reused if they are cleaned properly. However, they might not retain their shape or non-stick properties after multiple uses.
- How do you clean aluminum trays?
- Hand wash with mild detergent. Avoid abrasive cleaners or scouring pads that can scratch the surface.
- Are aluminum trays recyclable?
- Yes, aluminum trays are highly recyclable. Ensure they are clean and free of food residue before recycling.
- What are the environmental impacts of using aluminum trays?
- Aluminum production is energy-intensive, but its high recyclability reduces the environmental footprint. Recycling aluminum uses 95% less energy than producing new aluminum.
Conclusion
Aluminum trays offer a practical solution for cooking, baking, and food storage due to their excellent thermal properties, durability, and recyclability. Understanding their uses, production, and limitations helps in choosing the right tray for specific applications, ensuring efficiency, safety, and environmental consciousness in food preparation and service.
For more insights into aluminum products or to discuss specific applications, feel free to contact us for expert consultation or explore our related articles on aluminum and its various applications.