9-mikron 1235 composite aluminum foil is a highly specialized, multi-layer material that serves as a cornerstone of the modern flexible packaging industry.
This material system is engineered to provide a high-performance barrier at an optimal cost and weight. Its core is an ultra-thin, 9M (0.009mm) foil made from 1235 aluminyo haluang metal, isang mataas na kadalisayan (≥99.35% Al) grade prized for its exceptional softness and workability.
While the 9-micron foil itself provides a near-perfect barrier to light, mga gas, at kahalumigmigan, its thinness makes it mechanically fragile and susceptible to pinholes.
These weaknesses are overcome by laminating it with other polymer films (such as PET, BOPP, and PE). The resulting composite structure leverages the absolute barrier of the aluminum core while gaining the strength, kakayahang i-print, and sealability of the polymer layers.
This makes 9-micron 1235 composite foil the go-to solution for a vast range of applications, kasama na ang food packaging (snacks, kape na kape, gatas pulbos) and pharmaceutical sachets, where a high barrier, magaan ang timbang, and cost-effectiveness are all critical requirements.

9-mikron 1235 composite aluminum foil
Ang 1235 aluminyo foil belongs to the 1xxx series of commercial purity aluminum, specifically engineered for converter foil applications where formability and barrier performance take precedence over structural strength.
The chemical composition adheres to strict limits that maximize rolling efficiency and surface quality.
| Elemento | Minimum | Maximum na | Functional Role in 9μm Foil |
|---|---|---|---|
| Aluminyo (Al) | 99.35% | — | Matrix providing ductility, Reflectivity, at paglaban sa kaagnasan |
| Silicon (Si Si) | — | 0.10% | Tight control ensures smooth rolling surface and minimizes inclusion defects |
| bakal na bakal (Fe) | — | 0.60% | Provides slight strengthening; excessive levels increase pinhole risk |
| Tanso (Cu) | — | 0.05% | Kept minimal to preserve electrical conductivity and corrosion resistance |
| Mga mangganeso (Mn) | — | 0.05% | Trace element limited to prevent work hardening |
| Magnesium (Mg) | — | 0.05% | Controlled to avoid surface oxidation issues |
| Sink (Zn) | — | 0.10% | Impurity management for anodizing compatibility |
| Titanium (Ti) | — | 0.03% | Grain refinement in cast ingots |
| Iba pang mga Elemento (Ang bawat isa) | — | 0.03% | Aggregate impurity cap ensuring consistency |
| Iba pang mga Elemento (Kabuuang) | — | 0.10% | Overall purity protection |
Ang 1235 alloy achieves its optimal properties through careful thermal processing.
Manufacturers produce 9-micron foil in two primary tempers, each serving distinct converting requirements:
O Temper (Malambot na, Annealed na ang mga):
The O temper maximizes ductility for deep drawing, pagtitiklop, and complex forming operations.
The 25–35% elongation enables 9-micron foil to conform to sharp creases in cigarette inner liners and sachet corners without cracking.
This temper also optimizes adhesive wet-out during lamination, as the soft surface conforms to microscopic surface irregularities in plastic films.

9-mikron 1235 H18 aluminyo foil
H18 Temper (Full Hard, Cold-Worked):
H18 temper provides handling stiffness for unwind operations and slit-edge stability.
Converters often specify H18 for foil that must traverse long web paths at high speed before lamination, as the increased rigidity reduces wrinkling and edge weaving.
The laminate structure subsequently provides flexibility in the finished product.
The 9-micron 1235 foil rarely serves as standalone packaging. Instead, it functions as the critical barrier layer within multi-material laminates that combine complementary properties.
Engineers design these structures to position each material where its properties deliver maximum value:
Structure 1: PET/AL/PE (General-Purpose Food Packaging)
Total thickness: ~65–120μm | Barrier: OTR <0.1 cc/m²·day, WVTR <0.01 g/m²·day
Structure 2: Paper/AL/PE (Cigarette Inner Liner)
This structure leverages the “dead-fold” property of 1235-O foil—the ability to retain a crease without spring-back—essential for cigarette pack forming at 400+ packs/minute.
Structure 3: BOPP/AL/CPP (Confectionery and Snacks)
The biaxially oriented polypropylene (BOPP) provides superior crack resistance compared to PET, while cast polypropylene (CPP) offers broader heat-seal windows for confectionery packaging.
Structure 4: PA/AL/PE (Puncture-Resistant Pouches)
This configuration suits vacuum-packed meats and cheeses where bone edges or sharp corners threaten package integrity.

Tea packaging used 9-micron 1235 composite aluminum foil
Mechanical Protection:
The 9-micron foil cannot survive handling, pagpapadala, or retail display as a single layer.
Mga Alagang Hayop (tensile strength 200–300 MPa) or paper (stiffness 2–5 Nm/g) provide structural armor that prevents flex cracks and abrasion.
Integridad ng Seal:
Aluminum lacks thermoplasticity—it cannot heat-seal. PE or CPP layers (melting point 110–135°C) create hermetic closures through impulse or hot-bar sealing.
Chemical Isolation:
Acidic or alkaline products (tomato sauce, detergents) corrode aluminum. PE and PP provide inert barriers preventing chemical attack.
Printability:
Aluminum accepts only limited printing technologies. PET and paper substrates enable high-resolution gravure or flexographic decoration.
Cost Optimization:
At $8–12/kg for aluminum foil versus $2–4/kg for PE, composite structures minimize aluminum usage to the absolute barrier requirement while leveraging cheaper polymers for bulk.
Key steps and control points:
Process control charts for foil production typically track gauge tolerance (hal., ±0.5 µm target for 9 M), pinhole counts per m², and laminate peel strength.
The 9-micron 1235 foil serves as the barrier backbone for dry goods packaging:
High-speed form-fill-seal (FFS) lines operate at 200+ cycles/minute with 9-micron foil, validating its mechanical stability under rapid flexing.

Sachet Strips For Medical Packaging
Secondary overwraps for pharmaceuticals utilize 9-micron foil in:
Migration testing per EU 10/2011 and FDA 21 CFR 177.1390 ensures compliance for indirect food contact.
Cigarette inner liners represent a major 9-micron application:
Cable Wrap: Non-woven/AL/PE laminates provide electromagnetic interference (EMI) shielding with 9-micron foil delivering >60 dB attenuation at 1 GHz.
Building Insulation: Foil-faced radiant barriers utilize 9μm 1235 for cost-effective reflectivity (>88% solar reflectance).
Battery Pouch Films: Lamination with nylon and polypropylene creates containment for lithium-ion cells, with 9-micron foil providing moisture barrier and electrical isolation.

1235 aluminum foil for Cable Wrap
Engineers selecting aluminum foil must evaluate alternatives to 1235. The following matrix compares key options for 9-micron applications:
| Attribute | 1235 | 8079 | 8011 | Selection Guidance |
|---|---|---|---|---|
| Kadalisayan ng Aluminum | ≥99.35% | ≥99.0% | ~97.0% (Al-Fe-Si) | 1235 for highest purity; 8079 for pinhole-critical <7M |
| Lakas ng Paghatak (O kahinahunan) | 60–90 MPa | 80–110 MPa | 80–120 MPa | Higher strength in 8079/8011 for handling stiffness |
| Pagpapahaba (O kahinahunan) | 25–35% | 15–25% | 15–25% | 1235 superior for deep drawing and folding |
| Dead-Fold Characteristics | Napakahusay | Napakaganda | Mabuti na lang | 1235 preferred for cigarette/tobacco |
| Pinhole Resistance at 9μm | Enhanced: ≤40/m² | Enhanced: ≤30/m² | Enhanced: ≤25/m² | 8079/8011 intermetallics improve rolling; 1235 requires tighter process control |
| Cost Position | $ (Lowest) | $$ | $$ | 1235 offers 10–15% cost advantage |
| Mga Karaniwang Aplikasyon | Mainstream food, tabako, general lamination | High-barrier pharma, abuse-resistant pouches | Lidding, tube laminates, heat-seal applications |
(Representative supplier specification drawn from typical product pages — engineers should request a manufacturer-run Material Test Certificate and sample tests before approving for production.)
Supplier example: Henan Huawei Aluminyo Co., Ltd (commercial supplier listing for “9-Micron 1235 Composite Aluminum Foil”). Reported or typical specification items include:

Huawei Aluminum Foil Export Packaging
Ang 9-mikron 1235 composite aluminum foil is a testament to the power of systems thinking in material science.
It is a highly optimized solution that acknowledges the limitations of a single material and overcomes them through intelligent combination.
By pairing the absolute barrier potential of an ultra-thin 1235 aluminum foil with the mechanical strength of polymer films, the packaging industry has created a material that is both high-performing and highly economical.
It is not the most robust barrier available, but for the vast majority of flexible packaging needs, it represents the perfect equilibrium of protection, cost, at kahusayan.
1. If 9-micron foil has pinholes, is it still a “high barrier”?
Oo nga. In a composite structure, the barrier performance is not determined by the foil alone. The adhesive and polymer layers create a “tortuous path” that effectively seals the microscopic pinholes. The final laminate still provides an exceptionally low OTR and WVTR (hal., <0.5), which is firmly in the high-barrier category and far superior to any non-foil-based film.
2. Why not just use a thicker foil to avoid pinholes?
You can, but it comes with trade-offs. A thicker foil (hal., 12µm or 15µm) will have fewer pinholes and more strength, but it will be more expensive, heavier, and result in a stiffer final package, which may not be desirable. 9 microns is often the most cost-effective solution that meets the required barrier specifications for a huge range of products.
3. What is the difference between this and “Alu-Alu” foil?
“Alu-Alu” (cold form) foil is a much thicker, soft-temper aluminum foil (Karaniwan 45-60 mga micron) laminated with OPA and PVC. It is designed to be plastically deformed (cold-formed) into a blister cavity, providing an absolute, 100% barrier. 9-micron composite foil is a thin, flexible material used for flat pouches and bags; it cannot be formed into a deep cavity.
Ang layunin ng pagtunaw at paghahagis ay upang makabuo ng mga haluang metal na may kasiya siyang komposisyon at mataas na kadalisayan ng matunaw, upang lumikha ng mga kanais nais na kondisyon para sa paghahagis ng mga haluang metal ng iba't ibang mga hugis.
Mga hakbang sa proseso ng pagtunaw at paghahagis: mga ka batch --- pagpapakain --- natutunaw na --- pagpapakilos pagkatapos matunaw, pag alis ng slag --- sampling bago ang pagsusuri --- pagdaragdag ng haluang metal upang ayusin ang komposisyon, nakakapukaw ng damdamin --- pagpipino --- static na Setting——Guide furnace casting.

Proseso ng paghahagis at paggulong: likidong metal, kahon sa harap (Kontrol sa antas ng likido), paghahagis at rolling machine (sistema ng pagpapadulas, paglamig ng tubig), paggupit ng makina, makina ng pag coiling.

Aluminyo haluang metal ay may mga katangian ng mababang density, magandang mekanikal na katangian, magandang pagganap ng pagproseso, di nakakalason, madaling i recycle, mahusay na electrical kondaktibiti, paglipat ng init at paglaban sa kaagnasan, kaya ito ay may malawak na hanay ng mga application.
Aerospace: ginagamit upang gumawa ng mga balat ng sasakyang panghimpapawid, mga frame ng fuselage, mga girder, mga rotors, mga propeller, mga tangke ng gasolina, mga panel ng pader at mga struts ng landing gear, pati na rin ang rocket forging rings, mga panel ng pader ng spacecraft, atbp.

Aluminyo haluang metal na ginagamit para sa aerospace
Transportasyon: ginagamit para sa kotse katawan istraktura materyales ng mga sasakyan, Mga Sasakyan ng Subway, mga kotse ng pasahero ng tren, mabilis na mga kotse ng pasahero, mga pinto at bintana, mga istante, mga bahagi ng automotive engine, mga aircon, mga radiator, mga panel ng katawan, mga gulong at mga materyales ng barko.

Application ng trapiko
Packaging: Ang lahat ng aluminyo pop lata ay pangunahing ginagamit bilang mga materyales sa packaging ng metal sa anyo ng mga manipis na plato at foils, at ginagawang lata, mga takip, mga bote, mga bariles, at packaging foils. Malawakang ginagamit sa packaging ng mga inumin, pagkain, mga pampaganda, mga gamot, mga sigarilyo, mga produktong pang industriya, mga gamot, atbp.

Application ng packaging
Pag-print: Pangunahing ginagamit upang gumawa ng PS plates, ang mga PS plate na nakabase sa aluminyo ay isang bagong uri ng materyal sa industriya ng pag print, ginagamit para sa awtomatikong paggawa ng plato at pag print.

Pag print ng PS
Dekorasyon ng arkitektura: aluminyo haluang metal ay malawakang ginagamit sa mga istraktura ng gusali, mga pinto at bintana, suspendido ang mga kisame, pandekorasyon na ibabaw, atbp. dahil sa magandang kaagnasan nito paglaban, sapat na lakas, mahusay na pagganap ng proseso at pagganap ng hinang.

Application ng konstruksiyon ng haluang metal ng aluminyo
Mga produktong elektroniko: mga computer, mga mobile phone, mga shell ng refrigerator, mga radiator, atbp.

Electronic application ng produkto
Mga gamit sa kusina: mga kaldero ng aluminyo, aluminyo basins, mga liner ng rice cooker, sambahayan aluminyo foil, atbp.

Application ng kusina
Ang bawat detalye ng packaging ay kung saan namin ituloy ang perpektong serbisyo. Ang aming proseso ng packaging sa kabuuan ay ang mga sumusunod:
Paglalamina: malinaw na pelikula, asul na pelikula, mikro-mucosal, mataas na mucosal, laser pagputol ng pelikula (2 mga tatak, Novacell at Polyphem);
Proteksyon: mga tagapagtanggol ng sulok ng papel, mga pads laban sa presyon;
pagpapatayo ng mga: desiccant;
Tray: fumigated hindi nakakapinsala kahoy na tray, magagamit muli ang bakal na tray;
Pag-iimpake: Tik-tik-toe bakal sinturon, o PVC packing belt;
Kalidad ng Materyal: Ganap na libre mula sa mga depekto tulad ng puting kalawang, mga spot ng langis, mga rolling mark, pinsala sa gilid, mga baluktot, mga dent, mga butas, mga break lines, mga gasgas na, atbp., walang coil set.
Port: Qingdao o iba pang mga port sa China.
Lead oras: 15-45 mga araw.

Aluminyo sheet / plate packaging proseso

Aluminyo likawin packaging proseso
F: Ikaw ba ay isang tagagawa o isang mangangalakal?
Q: Kami ay isang tagagawa, ang factory namin ay sa No.3 Weier Road, Sonang Pang industriya, Gongyi, Henan, Tsina.
F: Ano ang MOQ para sa pag order ng produkto?
Q: Ang MOQ natin ay 5 tonelada, at ang ilang mga espesyal na produkto ay magkakaroon ng isang minimum na dami ng order ng 1 o 2 tonelada.
F: Gaano katagal ang iyong oras ng lead?
Q: Sa pangkalahatan ang aming lead time ay tungkol sa 30 mga araw.
F: Mayroon bang kalidad ng katiyakan ang iyong mga produkto?
Q: Oo nga, kung may problema sa quality sa products namin, kami ay mabayaran ang customer hanggang sa sila ay nasiyahan.
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