Aluminum alloy density

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Aluminum alloy density

Aluminum alloy is an alloy composed of aluminum and other metal elements (such as copper, zinc, magnesium, silicon, etc.). It has excellent physical and mechanical properties and is widely used in aviation, automobiles, construction, electronics and other fields. The density of aluminum alloy is one of the important indicators of aluminum alloy performance and has an important impact on the design, manufacturing and application of aluminum alloy.

Aluminum alloy density

Aluminum alloy density

The low-density properties of aluminum alloys are used in many application fields, so how low is the density of aluminum alloys? What is the density of different grades of alloys? Let’s take a look at the density of aluminum alloys and how to calculate the density of aluminum alloys.

Factors affecting aluminum alloy density

  • Alloy composition: The density of aluminum alloys is closely related to its composition. The addition of different metallic elements will change the density of aluminum alloys. For example, copper and zinc have higher densities, and adding aluminum alloys will increase their densities; while magnesium and silicon have lower densities, and adding aluminum alloys will reduce their densities.
  • Processing technology: The processing technology of aluminum alloy will also affect its density. For example, cast aluminum alloys generally have a higher density than wrought aluminum alloys. In addition, processing processes such as heat treatment, rolling, and extrusion will also have a certain impact on the density of aluminum alloys.
  • Temperature: Temperature is another important factor affecting the density of aluminum alloys. As the temperature increases, the atomic distance between aluminum alloys increases, resulting in a decrease in density. Therefore, aluminum alloy parts working at high temperatures need to pay attention to their density changes.

From the above knowledge, it can be concluded that under the same process and environmental temperature, the density of aluminum alloy is related to the alloy composition of the aluminum alloy, that is, the density of different grades of alloys is different.

Chemical compositions of different alloys

Alloy Si Fe Cu Mn Mg Cr Zn V Ti Zr Limits†† Al
Each Total
1050 0.25 0.40 0.05 0.05 0.05 0.05 0.03 99.5 min
1060 0.25 0.35 0.05 0.028 0.03 0.03 0.05 0.05 0.028 0.03 0.028 99.6 min
1100 0.95 Si+Fe 0.05–0.20 0.05 0.10 0.05 0.15 99.0 min
1199 0.006 0.006 0.006 0.002 0.006 0.006 0.005 0.002 0.002 99.99 min
2014 0.50–1.2 0.7 3.9–5.0 0.40–1.2 0.20–0.8 0.10 0.25 0.15 0.05 0.15 remainder
2024 0.50 0.50 3.8–4.9 0.30–0.9 1.2–1.8 0.10 0.25 0.15 0.05 0.15 remainder
2219 0.2 0.30 5.8–6.8 0.20–0.40 0.02 0.10 0.05–0.15 0.02–0.10 0.10–0.25 0.05 0.15 remainder
3003 0.6 0.7 0.05–0.20 1.0–1.5 0.10 0.05 0.15 remainder
3004 0.30 0.7 0.25 1.0–1.5 0.8–1.3 0.25 0.05 0.15 remainder
3102 0.40 0.7 0.10 0.05–0.40 0.30 0.10 0.05 0.15 remainder
4041 4.5–6.0 0.80 0.30 0.05 0.05 0.10 0.20 0.05 0.15 remainder
5005 0.3 0.7 0.2 0.2 0.5-1.1 0.1 0.25 0.05 0.15 remainder
5052 0.25 0.40 0.10 0.10 2.2–2.8 0.15–0.35 0.10 0.05 0.15 remainder
5083 0.40 0.40 0.10 0.40–1.0 4.0–4.9 0.05–0.25 0.25 0.15 0.05 0.15 remainder
5086 0.40 0.50 0.10 0.20–0.7 3.5–4.5 0.05–0.25 0.25 0.15 0.05 0.15 remainder
5154 0.25 0.40 0.10 0.10 3.10–3.90 0.15–0.35 0.20 0.20 0.05 0.15 remainder
5356 0.25 0.40 0.10 0.10 4.50–5.50 0.05–0.20 0.10 0.06–0.20 0.05 0.15 remainder
5454 0.25 0.40 0.10 0.50–1.0 2.4–3.0 0.05–0.20 0.25 0.20 0.05 0.15 remainder
5456 0.25 0.40 0.10 0.50–1.0 4.7–5.5 0.05–0.20 0.25 0.20 0.05 0.15 remainder
5754 0.40 0.40 0.10 0.50 2.6–3.6 0.30 0.20 0.15 0.05 0.15 remainder
6005 0.6–0.9 0.35 0.10 0.10 0.40–0.6 0.10 0.10 0.10 0.05 0.15 remainder
6005A 0.50–0.9 0.35 0.30 0.50 0.40–0.7 0.30 0.20 0.10 0.05 0.15 remainder
6060 0.30–0.6 0.10–0.30 0.10 0.10 0.35–0.6 0.05 0.15 0.10 0.05 0.15 remainder
6061 0.40–0.8 0.7 0.15–0.40 0.15 0.8–1.2 0.04–0.35 0.25 0.15 0.05 0.15 remainder
6063 0.20–0.6 0.35 0.10 0.10 0.45–0.9 0.10 0.10 0.10 0.05 0.15 remainder
6066 0.9–1.8 0.50 0.7–1.2 0.6–1.1 0.8–1.4 0.40 0.25 0.20 0.05 0.15 remainder
6070 1.0–1.7 0.50 0.15–0.40 0.40–1.0 0.50–1.2 0.10 0.25 0.15 0.05 0.15 remainder
6082 0.7–1.3 0.50 0.10 0.40–1.0 0.60–1.2 0.25 0.20 0.10 0.05 0.15 remainder
6105 0.6–1.0 0.35 0.10 0.10 0.45–0.8 0.10 0.10 0.10 0.05 0.15 remainder
6162 0.40–0.8 0.50 0.20 0.10 0.7–1.1 0.10 0.25 0.10 0.05 0.15 remainder
6262 0.40–0.8 0.7 0.15–0.40 0.15 0.8–1.2 0.04–0.14 0.25 0.15 0.05 0.15 remainder
6351 0.7–1.3 0.50 0.10 0.40–0.8 0.40–0.8 0.20 0.20 0.05 0.15 remainder
6463 0.20–0.6 0.15 0.20 0.05 0.45–0.9 0.05 0.05 0.15 remainder
7005 0.35 0.40 0.10 0.20–0.70 1.0–1.8 0.06–0.20 4.0–5.0 0.01–0.06 0.08–0.20 0.05 0.15 remainder
7022 0.50 0.50 0.50–1.00 0.10–0.40 2.60–3.70 0.10–0.30 4.30–5.20 0.20 0.05 0.15 remainder
7068 0.12 0.15 1.60–2.40 0.10 2.20–3.00 0.05 7.30–8.30 0.01 0.05–0.15 0.05 0.15 remainder
7072 0.7 Si+Fe 0.10 0.10 0.10 0.8–1.3 0.05 0.15 remainder
7075 0.40 0.50 1.2–2.0 0.30 2.1–2.9 0.18–0.28 5.1–6.1 0.20 0.05 0.15 remainder
7079 0.3 0.40 0.40–0.80 0.10–0.30 2.9–3.7 0.10–0.25 3.8–4.8 0.10 0.05 0.15 remainder
7116 0.15 0.30 0.50–1.1 0.05 0.8–1.4 4.2–5.2 0.05 0.05 0.05 0.15 remainder
7129 0.15 0.30 0.50–0.9 0.10 1.3–2.0 0.10 4.2–5.2 0.05 0.05 0.05 0.15 remainder
7178 0.40 0.50 1.6–2.4 0.30 2.4–3.1 0.18–0.28 6.3–7.3 0.20 0.05 0.15 remainder
8176 0.03–0.15 0.40–1.0 0.10 0.05 0.15 remainder

Aluminum alloy added element density table

Element Density (g/cm³)
Mg 1.74
Si 2.33
Al 2.7
Ti 4.5
V 5.96
Zr 6.49
Zn 7.14
Cr 7.19
Mn 7.3
Fe 7.86
Cu 8.96

Since aluminum usually accounts for more than 90% of aluminum alloy materials, aluminum alloy density is roughly around 2.70 g/cm³, with a rough range of 2.60-2.90 g/cm³

1050 aluminum alloy density calculation

Let’s take the simplest 1050 alloy as an example to calculate the density of aluminum alloy.

The chemical composition of 1050 aluminum alloy is:

Al 99.50, Si≤0.25, Cu≤0.05, Mg≤0.05, Zn≤0.05, Mn≤0.05, Ti≤0.03, V≤0.05, Fe 0.000~0.400

Since the chemical composition of 1050 aluminum alloy is a range data, accurate calculation cannot be carried out. The following table is the accurate chemical composition table of 1050 aluminum plate produced at a certain time. We can calculate the density of 1050 aluminum alloy through the following data.

1050 alloy
Element Proportion Density (g/cm³)
AL 99.5 2.70
Si 0.15 2.33
Cu 0.02 8.96
Mg 0.05 1.74
Zn 0.05 7.14
Mn 0.05 7.30
Ti 0.03 4.50
V 0.05 4.96
Fe 0.1 7.86

The density of 1050 aluminum alloy can be calculated through the above table. The calculation method is as follows:

(99.5*2.70+0.15*2.33+0.02*8.96+0.05*1.74+0.05*7.14+0.05*7.3+0.03*4.5+0.05*4.96+0.1*7.86)/100 = 2.711567 ≈ 2.711

Here we calculate aluminum alloy density in g/cm³, and express density in lb/in³. The conversion formula between them is 1lb/in³=27.68g/cm³

Another expression for the density of 1050 aluminum alloy through unit conversion is 0.10lb/in³

Therefore, the density of 1050 aluminum alloy is 2.711g/cm³, or expressed as 0.10lb/in³.

Density of different alloys of aluminum

The above is how we calculate the density of 1050 aluminum alloy. Through the above calculation method, we can calculate the  aluminum alloy density with diffirent alloys.

Aluminum Alloy Density
g/cm³ lb/in³
Aluminum Alloy 1050 2.711 0.10
Aluminum Alloy 1100 2.710 0.098
 Aluminum Alloy 2014 2.800 0.101
Aluminum Alloy 2024 2.780 0.100
Aluminum Alloy 3003 2.730 0.099
Aluminum Alloy 3004 2.720 0.098
Aluminum Alloy 3005 2.730 0.098
Aluminum Alloy 3105 2.720 0.098
Aluminum Alloy 4043 2.690 0.097
Aluminum Alloy 5005 2.700 0.098
Aluminum Alloy 5050 2.690 0.097
Aluminum Alloy 5052 2.680 0.097
Aluminum Alloy 5083 2.660 0.096
Aluminum Alloy 5086 2.660 0.096
Aluminum Alloy 5154 2.660 0.096
Aluminum Alloy 5183 2.660 0.096
Aluminum Alloy 5356 2.640 0.096
Aluminum Alloy 5454 2.690 0.097
Aluminum Alloy 5456 2.660 0.096
Aluminum Alloy 5554 2.690 0.097
Aluminum Alloy 5556 2.660 0.096
Aluminum Alloy 5654 2.660 0.096
Aluminum Alloy 6005 2.700 0.097
Aluminum Alloy 6061 2.700 0.098
Aluminum Alloy 6063 2.700 0.097
Aluminum Alloy 6066 2.720 0.098
Aluminum Alloy 6070 2.710 0.098
Aluminum Alloy 6105 2.690 0.097
Aluminum Alloy 6351 2.710 0.098
Aluminum Alloy 6463 2.690 0.097
 Aluminum Alloy 7075 2.810 0.101

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